Boost Welding Efficiency with Our Production Planning Tool

PRODUCTION PLANNING TOOL

WELDING TIME & EFFICIENCY ESTIMATOR

Input your workpiece parameters and joint details to estimate welding cycle time, throughput, and production scheduling for your gantry welding robot workstation.

WORKPIECE PARAMETERS

Workpiece Type

Material Thickness (mm)

Workpiece Length (mm)

Workpiece Width / Height (mm)

Number of Weld Seams

Average Seam Length (mm)

WELDING PARAMETERS

Weld Joint Type

Fillet / Leg Size (mm)

Welding Speed (m/min)

Robot Configuration

Batch Quantity (pcs)

Shift Hours per Day

ESTIMATED RESULTS

Updated

18.5 min

Cycle Time per Piece

26 pcs/day

Daily Throughput

6.3 hrs

Batch Completion

72%

Arc-On Rate

WELD CALCULATION

Total Weld Length46.4 m

Estimated Passes1 pass

Net Welding Time13.3 min

Wire Consumption (est.)2.8 kg

Gas Usage (est.)280 L

NON-WELD TIME

3D Scan & Positioning1.5 min

Robot Travel (between seams)1.8 min

Torch Cleaning0.8 min

Loading / Unloading3.0 min

Total Non-Weld Overhead7.1 min

TIME DISTRIBUTION

CYCLE BREAKDOWN PER WORKPIECE

ROBOT vs MANUAL COMPARISON

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